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Automatic Pre Filled Syringe Filling Stoppering Machine

Name: Automatic Pre Filled Syringe Filling Stoppering Machine
Brand: AAKASH PHARMA TECH
Price: 1000000.0 INR
Availability: InStock

Price 1000000.0 INR/ Unit

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MOQ : 1 Unit

Automatic Pre Filled Syringe Filling Stoppering Machine Specification

Weight
Approximately 750 kg

Filling Material
Liquid, Suspension, Biologics, Vaccine

Grade
GMP compliant, Pharmaceutical Grade

Dimension (L*W*H)
2200 mm x 1200 mm x 2100 mm

Motor Power
1.5 kW

Capacity
3000 to 6000 syringes per hour (based on filling volume and syringe size)

Core Components
PLC, Sensors, Servo Motor, Syringe Holder, Filling Nozzle, Stoppering Heads

Product Type
Automatic Pre Filled Syringe Filling and Stoppering Machine

Voltage
220V / 380V, 50/60 Hz, 3 Phase

Packaging Type
Pre-Filled Syringe

Filling Range
0.5 ml to 100 ml (customizable on request)

Usage & Applications
Sterile filling of pre-filled syringes for pharmaceuticals, vaccines, and biotechnology products

Driven Type
Electric with Pneumatic Operations

Air Consumption
6 CFM at 6 bar

Installation
Floor-mounted, vibration-free base plate

Safety Features
Interlocks, error alarms, emergency stop, safety guards

Syringe Type Compatibility
Glass and plastic syringes, luer-lock and staked needle types

Noise Level
< 70 dB(A)

Changeover Time
Quick-change design, less than 30 minutes

Lubrication
Automatic lubrication system

Cleaning Mode
CIP (Clean in Place) / SIP (Sterilize in Place) compatible

Material of Construction
Stainless Steel 316/304, contact parts SS316L

Control System
Advanced PLC-based touch screen HMI

Stoppering Mechanism
Rotary or vertical insertion, adjustable for stopper type

Utility Requirements
Compressed air supply, cleanroom environment

Operator Panel
User-friendly touch screen with data storage and batch record formats

Number of Filling Heads
2 to 4 (customizable)

Filling Accuracy
1% of filling volume

Automatic Pre Filled Syringe Filling Stoppering Machine Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-7 Days

About Automatic Pre Filled Syringe Filling Stoppering Machine

Complete Liquid Processing & Liquid Packaging Solutions to Segments Like Beverages, Chemicals, Cosmetics, Dairy, Detergents, Distilleries, Edible Oil, Fertilizers, Food, Nutraceuticals, Paints, Pharmaceutical, Lubricants Oil, Pesticides, Pigments, Plastics, and Other Liquid-based Manufacturing Industries Spectrum of Liquid Products Includes Various Washing Machines, Filling Machines, Plugging, Sealing and Capping Machines, Labeling Machines and Special Purpose Machines Like Automatic Shrink Sleeve Applicator, Trio-block 3 in 1 (Rinsing, Filling and Capping), Automatic Mosquito Replant Packing Systems, Flavored Milk/Plain Milk Packaging System and Pre-Filled Syringe Filling and Stoppering Machine. HMPL Spectrum of Processing Solution Includes Various Liquid Oral/syrup Manufacturing Plant, Ointment/Lotion/Cream/Toothpaste Manufacturing Plant, Various Application Mixer Machine Like Juice, Paint, Gel, Milk, Curd, Etc. Injectable Liquid Filling Machine, Liquid Filling Machine, Injectable Dry Powder Filling Machine, Dry Powder Filling Machine, Rubber Stoppering Machine, vial filling machine, injectable liquid filling machine, Injectable Liquid Filling Machine, Injectable Vial Filling line, Packaged Drinking Water Filling Machine, Mineral Water Filling Machine, automatic water filling machine, pet bottle filling machine price, water filling machine for sale, water filling machine price in india, water filling machine near me, small water filling machine price, semi-automatic water filling machine price in India, Small Water Filling Machine Price, Water Filling Machine price in India, Automatic water filling Machine, Semi-Automatic Water Filling Machine price in India, 4 nozzle juice packing machine, manual juice filling machine, small juice filling machine.

Precision Filling and Flexible Stoppering

Engineered to meet the strict demands of pharmaceutical sterile production, this machine offers a filling accuracy of 1% and accommodates a wide filling range from 0.5 ml to 100 ml. The customizable rotary or vertical stoppering system allows quick adaptation for various stopper types, ensuring versatility for different syringe formats and pharmaceutical products.

Advanced Automation and User Control

Equipped with a PLC-based touch screen HMI, the system delivers user-friendly operation, batch record management, and integrated safety features. Operators benefit from the fast changeover design and streamlined data storage capabilities, facilitating consistent production and regulatory compliance without sacrificing efficiency or safety standards.

Hygienic Design with High Productivity

Constructed with GMP-grade stainless steel (SS316/304), the machine supports Clean-in-Place (CIP) and Sterilize-in-Place (SIP) cleaning modes-key to reducing downtime and maintaining hygiene. Its vibration-free floor-mounted design, automatic lubrication, and low noise level (<70 dB(A)) extend operational life while supporting capacities of 3000-6000 syringes per hour.

FAQ's of Automatic Pre Filled Syringe Filling Stoppering Machine:

Q: How does the filling and stoppering process work in this automatic syringe machine?

A: The machine uses 2 to 4 customizable filling heads for precise dosing, achieving 1% filling accuracy. Syringes are filled automatically, then stopped using either a rotary or vertical mechanism, which can be adjusted to handle different stopper types. The integrated PLC ensures each step is tightly controlled for sterility and accuracy.

Q: What types and sizes of syringes are compatible with this equipment?

A: It handles glass and plastic syringes, supporting both luer-lock and staked needle formats. The filling volume is flexible from 0.5 ml to 100 ml, with formats adjustable on request to suit specific project or product needs.

Q: When is machine changeover required, and how long does it take?

A: Changeover is recommended when switching syringe sizes, fill volumes, or stopper types. The machine's quick-change design allows these adjustments in less than 30 minutes, minimizing downtime during batch or product transitions.

Q: Where is this machine typically installed and what are the installation needs?

A: This syringe filling and stoppering machine is intended for cleanroom environments found in pharmaceutical, biotechnology, and vaccine production facilities. It features a floor-mounted, vibration-free base and requires a reliable compressed air supply and standard industrial power (220V/380V, 3 Phase).

Q: What cleaning and sterilization methods are supported by the machine?

A: The unit is compatible with both Clean-in-Place (CIP) and Sterilize-in-Place (SIP) procedures, enabling efficient automated cleaning and sterilization without extensive disassembly. This ensures compliance with stringent pharmaceutical hygiene standards.

Q: How does the control system enhance operator usage and product safety?

A: Operators interact via an advanced PLC-based touch screen HMI that supports data storage, batch record formats, and error detection. Safety is reinforced through interlocks, alarms, emergency stops, and safety guards, providing a secure, easy-to-operate production environment.

Q: What are the main benefits of using this automatic syringe filling and stoppering system?

A: Benefits include high production capacity (up to 6000 syringes/hour), accurate and sterile filling, rapid changeover capabilities, advanced automation, robust safety features, and compliance with GMP. These qualities make it highly efficient for large-scale pharmaceutical, vaccine, and biologics manufacturing.