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AAKASH PHARMA TECH
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Sterilizing Tunnels for Pharma Industry

Name: Sterilizing Tunnels for Pharma Industry
Brand: AAKASH PHARMA TECH

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MOQ : 1 Unit

Sterilizing Tunnels for Pharma Industry Specification

Type
Tunnel Sterilizer

Chamber Size
2700 mm x 900 mm x 1400 mm (L x W x H)

Chamber Thickness
12 mm

Outer Size
3500 mm x 1200 mm x 2000 mm (L x W x H)

Compressed Air
0.5-0.7 Mpa, clean and dry

Door Type
Automatic Sliding/Manual Hinged

Design Pressure
6 bar

Working Pressure
Up to 4 bar

Design Temperature
140C

Heat Uniform
2C distributed

Insulation
High-density mineral wool, 100 mm

Net Weight
2450 kg

Recording Parameters
Digital temperature, pressure & time recorder

Spraying Mode
Top, bottom and side uniform spray

Outer Trolley
Stainless Steel, polished finish

Inner Trolley
Perforated SS tray type

Spraying Piping
Sanitary grade SS 316L

Steam
Saturated Steam, 3-5 bar

Sterilizing Temperature
121C-134C

Working Temperature
Up to 134C

Sterilization Time
30-60 minutes (adjustable)

Temperature Scope
Ambient to 140C

Piping System
SS 304/316 automatic welded

Valves
Pneumatically operated butterfly valves

Power Consumption
Approx. 18 kW

Product Compatibility
Glass vials, ampoules, bottles, rubber stoppers, utensils, tools

Service Access
Front and rear access for maintenance

Electrical Supply
380V, 50Hz, 3 phase

Safety Features
Over-pressure, over-temperature protection and interlocks

Material of Construction
High-grade SS 316L contact parts, SS 304 non-contact parts

Door Seal Mechanism
Inflatable Silicon gasket

Standards Compliance
cGMP, FDA, ISO 9001:2015

Shelf Capacity
Up to 36 trays per cycle

Noise Level
<70 dB

Venting System
Automatic with HEPA filtration

Control System
PLC based, HMI touch screen interface

Utility Requirement
Electricity, water, compressed air, pure steam

Surface Finish
Internal mirror polish (Ra<0.4m), external matt finish

Documentation
DQ, IQ, OQ, PQ validation support

Gasket Material
Food grade Silicon

Cleaning System
Integrated CIP (Clean-In-Place)

Sterilizing Tunnels for Pharma Industry Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
100 Units Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About Sterilizing Tunnels for Pharma Industry

Experience the trending, in-demand solution for pharmaceutical sterilization with our distinguished Sterilizing Tunnel, crafted for excellence. Utilizing lavish high-grade SS 316L contact parts and cGMP, FDA, ISO 9001:2015 standards, this wondrous system guarantees exceptional hygiene and reliability. Access effortless operation via a PLC-based control system and user-friendly HMI touch screen. Safety interlocks and automatic HEPA-venting safeguard every process. Mirror polish internals, integrated CIP, and premium features like an inflatable silicon door seal elevate purity. Compatible with various pharma products, it sets a new benchmark for secure and efficient sterilization.

Commercial Applications and Versatile Usage

Sterilizing Tunnels for the Pharma Industry are utilized extensively for high-volume sterilization of glass vials, ampoules, bottles, rubber stoppers, utensils, and tools. Their commercial uses span pharmaceutical manufacturing, biotechnology facilities, and research laboratories that require uncompromising hygiene. These tunnels support both batch and continuous usage, catering to large-scale operations and specialized pharmaceutical processing. Additionally, their adaptability makes them suitable for hospitals, diagnostic centers, and allied health sectors, ensuring products are sterile and ready for safe use.

Premium Delivery and Export Information

Supplying premium Sterilizing Tunnels worldwide, we ensure prompt delivery on placement of your purchase order, with assured quality and secure packaging. Standard delivery times are streamlined, meeting urgent commercial supply needs in India and main export markets across Asia, Europe, and the Middle East. Comprehensive documentation and after-sales service enhance your buying experience. Sample units are also available upon request, supporting your premium selection and ensuring suitability before full-scale commissioning in your facility.

FAQ's of Sterilizing Tunnels for Pharma Industry:

Q: How does the sterilizing tunnel ensure consistent and effective sterilization?

A: The sterilizing tunnel utilizes a PLC-based control system with HMI interface for precision temperature, pressure, and time management. It ensures uniform heat distribution within 2C, deploys automatic HEPA-filtered venting, and uses top, bottom, and side spraying for comprehensive coverage, providing highly reliable and consistent sterilization with every cycle.

Q: What materials are used in the construction of the sterilizing tunnel for durability and hygiene?

A: Contact parts are constructed from premium SS 316L, ensuring hygienic, corrosion-resistant surfaces, while non-contact parts utilize robust SS 304. Sanitary-grade SS 316L is also used in spraying piping, and all gaskets are made of food-grade silicon, ensuring long-lasting and safe operation, fully compliant with cGMP standards.

Q: Where can these sterilizing tunnels be applied besides pharmaceutical manufacturing?

A: Beyond pharmaceutical production, sterilizing tunnels are ideal for biotechnology firms, hospital supply processing, diagnostic laboratories, and any facility needing stringent sterilization of vials, stoppers, tools, and glassware, expanding their suitability to a variety of commercial and clinical settings.

Q: What is the process for maintenance and service access for this equipment?

A: Maintenance is simplified with front and rear access panels, allowing service teams to reach internal components easily. Documented validation for DQ, IQ, OQ, and PQ is provided, while an integrated clean-in-place (CIP) system and automatic functionalities further reduce maintenance requirements and downtime.

Q: When will my ordered sterilizing tunnel be delivered?

A: Delivery times for the sterilizing tunnel depend on your location and specific configuration requirements. Once a purchase order is received, our team ensures timely shipment, with samples available upon request and comprehensive export documentation for your convenience.